Casting Engineering Machinery Parts Permanent Mold Casting

• Customization: Available
• Die Casting Machine Type: Investment Casting
• Die Casting Method: Investment Casting
• Model NO.: HS-873
• Application: Machinery Parts
• Machining: Machining Center
• Material: Aluminum Alloy
• Surface Preparation: Electroplating
• Pressure Chamber Structure: Horizontal
• Tolerance Grade: 6
• Casting Surface Quality Level: 1
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Quality Guarante: 1 Year
• Heat Treatment: Quenching,Tempering,Anrearling,Normarized
• Finishing: Anodized,Chrome Plating,Zinc Plating,Powder Coat
• Hardness: as The Request HRC,Hb,Bhn
• Standards: DIN,ASTM,GB,JIS,ANSI,BS,AISI,API 8c
• Transport Package: Wood Cage or as Your as Your Reque
• Specification: According to the drawing
• Trademark: hisea
• Origin: Zhejiang, China (Mainland)
• Production Capacity: 500000 Piece/Pieces Per Month

Product Description

We provide highest standard manufacturing service for CNC machining/ forging / casting / stamping...
All parts can be produced according to customer's drawings and designs.

Material

Stainless Steel	SS201,SS301, SS303, SS304, SS316, SS316L,SS416 ,AISI 440C,17-4PH etc.
Steel	mild steel, Carbon steel, 4140, 4340,65Mn,60Si2Mn, Q235, Q345B, 1020steel, 1045steel,A106,A105, A570-50,CR-MO4130,Astm A487 grade 9A, 52100 Bearing steel ,S45c, Sm490A, AVP/S235JRG2,DD14, 1.0037 ,etc, ASTM 1197-47, 25CRMO4V,SCM435, 11SMNPB30,1.0718,.A36
Brass	HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 ,Bronze 660, C93200,Bronze CDA873 or 956,CDA873,C95600,MAILEABLE IRON ASTM A47-77, etc.
Copper	C11000,C12000,C12000 C36000,C100 etc.
Aluminum	AL1100,AL6061, Al6063-T6, AL6082, AL7075, AL5052, A380 etc.
Iron	1213, 12L14, 1215,ductile iron astm a536, 60-40-18, 60-45-12, FE E420,etc
Plastic	ABS, PC, PE, POM, Delrin 2700 NC010, Nylon, PP,PEI, Peek etc.

Finishing:

Zinc plating, Chrome plating, Nickel plating, Tin plating, Polishing, Anodizing, Power-coating, Dacromet, Oxide black, Sandblast Anodizing, Electroless nickel, Fe/Zn8/C PER ISO 2081, etc.

Specifications:
Design:	We use the most advanced mould design software Auto CAD, Pro/E, Solidworks, UG (dwg, dxf, IGS, STP, X-T)
Manufacture:	We use advanced technology, unmatched skill, professional and advanced equipment size range from 15T-10000T, and experienced technicians to fit our customers requirements, like tooling manufacturing,robot welding,forging, steel casting, stamping and surface treatment service
Process and Capability:	Cnc machining, Casting,Forging,Progression die, Stamping, deep drawing, Bending, Punching, Threading, Welding, Tapping, Riveting, Grinding, Laser cutting,Metal Fabrication,forming,spinning, CNC Punching, Plasma cutting, Goffered, Stretch forming ,Tig/Mig Welding,Assembling, Shearing, Blanking, CNC Bending............,
Price Terms:	Fob Ningbo or Shanghai or any other port in CHINA
Lead time:	20-50days based on the different products
Packaging:	Wooden package and canton case or as per customers' requirement
Certification:	ISO9001:2018 , SGS , TS16949,API 8C
Industry:	these parts are used in hydraulic presses, press line automation and die handling equipment,Automotive, Electrical, Building, Furniture, Machine assembly, Computer, Air industry , Oil field Equipments, Marine equipments, Mine equipment,Agricultural Machines,Transportation Equipments, OEM/ODM Electronics......

Metal mold casting 
Process principle and flow:
1. Mold preparation: Using heat-resistant materials to manufacture split metal molds, the cavity is precision machined, polished, or sprayed with special coatings.
2. Preheating and coating: Preheat the mold to 150-350 ºC and spray refractory coating to form an insulation and lubrication layer.
3. Clamping: Place the core into the lower mold, close the mold, and lock it with hydraulic/mechanical force.
4. Gravity casting: Molten metal is smoothly filled into the mold cavity through the pouring cup by gravity.
5. Solidification opening: Control the cooling time and open the mold after the casting solidifies.
6. Top out retrieval: The top rod mechanism pushes out the casting and, if necessary, cooperates with a robotic arm to retrieve the parts.
7. Post treatment: Remove sprues and burrs, perform heat treatment, shot blasting, and machining.
Advantages:
1. Organizational density and mechanical properties:
-Metal molds have strong quenching effect, fast solidification speed, and refined grain size;   
-There is no need for sand mold breathability, and the flowability of the metal liquid is excellent;   
-The casting has less porosity and shrinkage, and its strength, elongation, and fatigue performance are close to those of forgings.
2. Dimensional accuracy and surface smoothness:
-Rigid metal molds are non deformable, non yielding, and have stable tolerances;   
-The surface smoothness of the mold cavity is high, the casting contour is clear like a "metal replica", and the machining allowance is small.
3. Production and automation integration:
-Single mode cycling is fast, with a lifespan of tens of thousands to hundreds of thousands of times;   
-Easy to achieve full automation of mold closing, pouring, and component extraction, suitable for large-scale assembly lines.
4. Economy:
-No cost of molding sand, zero processing of old sand;   
-Reduce processing hours by 30% -50%, with material utilization rate greater than 85%;   
-Although the cost of molds is high, the advantage of single piece cost is obvious after batch allocation.
5. Consistency:
-The process parameters are highly controllable, and the product volatility is much lower than that of sand casting.
Application areas:
1. Automotive industry: pistons, wheel hubs, cylinder heads, intake manifolds, gearbox housings, motor housings, battery trays, steering knuckles 2. Aerospace: engine mounts, fuel system housings, helicopter rotor joints, drone structural components
3. Construction machinery: hydraulic valve block, pump housing, transmission box, track support wheel
4. Household appliances: high-end cookware (pots), medical equipment shells, fitness equipment accessories

Detailed Photos

OUR ADVANTAGES:
1.Good Quality with strict inspection process. control the tolerance up to +,-0.002MM.
2.Competitive Price and prompt delivery time.
3. International Quality Certified
4.Skilled workers
5.Warranty After-sales-service

FAQ:
Q1: How can I get quote ?
A1: pls send us PDF,JPG,or other 2D files and 3D drawings. if you don;t have drawings. pls send me samples.

Q2: How you guarantee the quality?
A2: Our production will be strictly comply with the drawing requirements.we offer details photos and inspected reports to let you confirm before shipment.we will take the responsibilty for any quality issue.

Q3: What is payment term?
A3: 30% depoist in advance and the balance to be paid against the copy of BL.or LC at sight.

Q4: How about the shipment and package?
A4: If you have nominated forwarding company, we can contact him, if you don't have .my company will organise the best-service forwarding company with the lowest shipping cost.

Q5: How to pack the cargos?
A5: If you have special packing request, pls send us design, my company will make the package exactly according to your designs.
or my company use our own good and standard package (carton or wooden box, or pallet or others according to different products )