Custom Casting Fork Lift Spares Centrifugal Casting

• Customization: Available
• Die Casting Machine Type: Investment Casting
• Die Casting Method: Investment Casting
• Model NO.: HS-794
• Application: Machinery Parts
• Machining: Machining Center
• Material: Aluminum Alloy
• Surface Preparation: Electroplating
• Pressure Chamber Structure: Horizontal
• Tolerance Grade: 6
• Casting Surface Quality Level: 1
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• Quality Guarante: 1 Year
• Heat Treatment: Quenching,Tempering,Anrearling,Normarized
• Finishing: Anodized,Chrome Plating,Zinc Plating,Powder Coat
• Hardness: as The Request HRC,Hb,Bhn
• Standards: DIN,ASTM,GB,JIS,ANSI,BS,AISI,API 8c
• Transport Package: Wood Cage or as Your as Your Reque
• Specification: According to the drawing
• Trademark: hisea
• Origin: Zhejiang, China (Mainland)
• Production Capacity: 500000 Piece/Pieces Per Month

Product Description

We provide highest standard manufacturing service for CNC machining/ forging / casting / stamping...
All parts can be produced according to customer's drawings and designs.

Material

Stainless Steel	SS201,SS301, SS303, SS304, SS316, SS316L,SS416 ,AISI 440C,17-4PH etc.
Steel	mild steel, Carbon steel, 4140, 4340,65Mn,60Si2Mn, Q235, Q345B, 1020steel, 1045steel,A106,A105, A570-50,CR-MO4130,Astm A487 grade 9A, 52100 Bearing steel ,S45c, Sm490A, AVP/S235JRG2,DD14, 1.0037 ,etc, ASTM 1197-47, 25CRMO4V,SCM435, 11SMNPB30,1.0718,.A36
Brass	HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 ,Bronze 660, C93200,Bronze CDA873 or 956,CDA873,C95600,MAILEABLE IRON ASTM A47-77, etc.
Copper	C11000,C12000,C12000 C36000,C100 etc.
Aluminum	AL1100,AL6061, Al6063-T6, AL6082, AL7075, AL5052, A380 etc.
Iron	1213, 12L14, 1215,ductile iron astm a536, 60-40-18, 60-45-12, FE E420,etc
Plastic	ABS, PC, PE, POM, Delrin 2700 NC010, Nylon, PP,PEI, Peek etc.

Finishing:

Zinc plating, Chrome plating, Nickel plating, Tin plating, Polishing, Anodizing, Power-coating, Dacromet, Oxide black, Sandblast Anodizing, Electroless nickel, Fe/Zn8/C PER ISO 2081, etc.

Specifications:
Design:	We use the most advanced mould design software Auto CAD, Pro/E, Solidworks, UG (dwg, dxf, IGS, STP, X-T)
Manufacture:	We use advanced technology, unmatched skill, professional and advanced equipment size range from 15T-10000T, and experienced technicians to fit our customers requirements, like tooling manufacturing,robot welding,forging, steel casting, stamping and surface treatment service
Process and Capability:	Cnc machining, Casting,Forging,Progression die, Stamping, deep drawing, Bending, Punching, Threading, Welding, Tapping, Riveting, Grinding, Laser cutting,Metal Fabrication,forming,spinning, CNC Punching, Plasma cutting, Goffered, Stretch forming ,Tig/Mig Welding,Assembling, Shearing, Blanking, CNC Bending............,
Price Terms:	Fob Ningbo or Shanghai or any other port in CHINA
Lead time:	20-50days based on the different products
Packaging:	Wooden package and canton case or as per customers' requirement
Certification:	ISO9001:2018 , SGS , TS16949,API 8C
Industry:	these parts are used in hydraulic presses, press line automation and die handling equipment,Automotive, Electrical, Building, Furniture, Machine assembly, Computer, Air industry , Oil field Equipments, Marine equipments, Mine equipment,Agricultural Machines,Transportation Equipments, OEM/ODM Electronics......

Centrifugal Casting
Process classification:
Horizontal centrifugal casting: The mold rotates around a horizontal axis.
Vertical centrifugal casting: The mold rotates around a vertical axis.
technological process:
1. Mold preparation: Clean and preheat the metal mold or prepare the sand lining mold, and spray paint if necessary.
2. Mold rotation: Start the equipment to make the mold reach the predetermined speed.
3. Quantitative pouring: Pour accurately measured molten metal into a rotating mold.
4. Centrifugal solidification: The metal liquid is uniformly distributed and tightly adhered to the mold wall under the action of centrifugal force, and impurities accumulate towards the free inner surface, achieving directional solidification.
5. Cooling shutdown: After the casting solidifies, stop rotating and continue cooling.
6. Remove the casting: Open the mold and remove the casting.
7. Post processing: Remove the enriched area of the sprue, and if necessary, perform machining, heat treatment, etc.
Advantages:
1. Density and mechanical properties:
Centrifugal force improves the ability of metal liquid to replenish and shrink, eliminating shrinkage and porosity.
Force the molten metal to adhere tightly to the mold wall, refine the grain size, and achieve a dense structure.
Improve the strength, hardness, elongation, fatigue strength, and airtightness of castings, with performance approaching or even reaching the level of forgings.
2. Dimensional accuracy and surface smoothness:
Metal centrifugal casting products have precise dimensions and small tolerances.
The outer surface of the casting replicates the inner cavity of the metal mold, resulting in a high surface finish and reducing the amount of subsequent processing.
3. Material purity:
Impurities such as gases and slag with low specific gravity are thrown towards the inner surface of the casting by centrifugal force and removed through subsequent processing, resulting in high metal purity in the main body.
4. Material utilization and productivity:
No need for a sprue system, extremely high material utilization rate.
The process is relatively simple, easy to implement mechanization and automation, and has high production efficiency.
5. Unique ability to manufacture bimetallic composite parts:
Two different metals can be poured successively to achieve metallurgical bonding and fully utilize the advantages of each material.
Application areas:
1. Pipe fittings:
Cast iron drainage pipes and sewage pipes.
Ductile iron pipes are used for water supply, drainage, and gas transportation.
Bimetallic composite pipe: wear-resistant and corrosion-resistant pipeline for petroleum, chemical, and mining industries.
Cylinder liner (diesel engine, compressor).
Various materials of cylindrical parts and sleeve components.
2. Rolling mill:
Used for work rolls and support rolls in strip mills, section mills, and bar mills.
3. Wheel and ring components:
Train wheels, large gear blanks, ring gears, flanges, piston ring blanks, bearing ring blanks.
4. Other specialized fields:
Aerospace: High temperature alloy turbine casing, combustion chamber components.
Paper making machinery: drying cylinder

Detailed Photos

OUR ADVANTAGES:
1.Good Quality with strict inspection process. control the tolerance up to +,-0.002MM.
2.Competitive Price and prompt delivery time.
3. International Quality Certified
4.Skilled workers
5.Warranty After-sales-service

FAQ:
Q1: How can I get quote ?
A1: pls send us PDF,JPG,or other 2D files and 3D drawings. if you don;t have drawings. pls send me samples.

Q2: How you guarantee the quality?
A2: Our production will be strictly comply with the drawing requirements.we offer details photos and inspected reports to let you confirm before shipment.we will take the responsibilty for any quality issue.

Q3: What is payment term?
A3: 30% depoist in advance and the balance to be paid against the copy of BL.or LC at sight.

Q4: How about the shipment and package?
A4: If you have nominated forwarding company, we can contact him, if you don't have .my company will organise the best-service forwarding company with the lowest shipping cost.

Q5: How to pack the cargos?
A5: If you have special packing request, pls send us design, my company will make the package exactly according to your designs.
or my company use our own good and standard package (carton or wooden box, or pallet or others according to different products )